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Machine Tool Auxiliary Connecting Device for Tapered Roll Production Line
Dec 19, 2017

一、范 Range

后毛坯至成品包装全线

The whole line from heat-treated workblank to finished products and packaging.

二、 连线装置的配置描述和要求

The configuration description and requirements of the connecting device

1. 各部分配置要求

Configuration requirements for each part

1.1 退磁、送理向机:

Demagnetization and conveying machine

送机构:采用聚氨双同步两条驱动交流变频调速,同向旋,聚氨摩擦力对滚子表面不会生打滑和擦痕;

Conveying Mechanism: Adopting two polyurethane double synchronous belts, the drive adjusts speed through ac frequency conversion and in the same direction. The polyurethane belt is of high friction, and will not produce slippage and scratches on the roller surface.

退磁机:采用国内一线厂家的龙门式退磁机,退磁机固定在V型的上方,子逐粒通退磁机,退磁后残磁≤0.25MT。

Demagnetization machine: Adopting gantry demagnetization machine from domestic first-line manufacturer. The machine is fastened to the top of the v-belt and the tapered rollers passes through it one by one. After demagnetization, the residual magnetism is less than 0.25MT.

送支架:采用阳极氧化理的型材与板相合,由用螺固定接,可以根据生需要自由整高度,型材永不生 

Conveyor bracket: Combined with anodic oxidation treated aluminum profile and aluminum plate, and fastened and connected by special screws, the height of the bracket can be freely adjusted according to the needs of production. The material will never be embroidered.

驱动装置:国产齿轮减速机,台达交流变频速,使速度可以整与机床一致,性能可靠。

Actuating device: Domestic gear reducer and Taida AC frequency converter speed regulation,making it synchronous with the machine tool and perform reliably.

出料口:采用聚甲荃材料,永不形,表面光滑度极高,品不会生滞停象。

Feed-in and feed-out exit: Using never deformed poly methyl material with flat surface, the products will not stagnate.

 

理向机由两根特殊聚氨脂材料制成的棒,形成一定角度同相向旋子在两个棒之自然将大小方向整一致,确保每粒子按同一方向送。

Direction Adjustment Machine: Two rolling bars, made of special polyurethane materials form a certain angle and rotate oppositely at the same time. The rollers naturally adjust the direction of the heads between the two rolls, ensuring that each of the tapered rollers is transported in the same direction.

机架:采用阳极氧化型材与板相合,保性和美,使理向机久耐用扎牢固。

Body frame: Adopting anodic oxidation treated aluminum profile and steel plate, ensuring enough rigidity and beauty, making the machine durable and solid.

1.2 圆盘V型旋提升送机

由三个圆盘组成,从最低位到高位由多片板串起来,通过电驱动层层盘旋上去,每一都有料和截料装置,既可以品又可以足高位料的难题板下面放置有不锈钢接油,残留冷却液不会滴到地面上。

V-type chain plate hovering and lifting conveyor consists of three disks.

It is connected by multiple chain plates from the lowest position to the highest. It is driven by the electric machine and hovers upwards. Each layer has a filling and cutting device, it can store the products as well as solve the problem of high loading. A stainless steel pan is placed below the circling chain plate so that residual coolant does not drop to the ground.

 板:美国杜邦(PTE 含量 18%)聚甲 材料,长时间不会出现变长象。

Chain plate: American DuPont (PTE content 18%) Polyoxymethylene. It will not change in length and will not deform after long time operation.

驱动:齿轮减速机+变频器。

Drive: Gear reducer + frequency converter

驱动头:铝铸模一次压铸成型。

Driving head: Cast by aluminum casting die in one time

链轮:尼材料。

Chain wheel: Nylon material

框架:采用阳极氧化型材构。

Frame: Anodic oxidation treated aluminum profile

/出料:不锈钢构,所有设备进料口均配置机械式防翻机构,防止因子翻头给设备及工装造成不必要的损伤;器控制独立的控制箱;退磁、送、理向、旋上料由一个控制柜控制,每个作都有手动/自两个挡位方便整,且置了故障警自停机功能。

Feed-in/Feed-out: Structured by stainless steel and spring. All the feeding inlet of the equipment is equipped with mechanical anti - turning mechanism to prevent unnecessary damage to equipment and tooling due to roller turning; The electrical apparatus is controlled as a separate control box. Demagnetization, delivery, direction adjustment, and hovering in-feed are controlled by one control cabinet with manual / automatic two gears for easy adjustment for each action. Besides, fault alarm and automatic stop function are set.